Pressure Balanced Plug Valve

Pressure Balanced Plug Valve

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1.Specification
Size: 2"-36"
Pressure: 150LB-2500LB
Body Material: WCB, WC6, WC9, CF8, CF8M, CF3, CF3M, CN7M, LC1, LC2, LC3, LCB, LCC, Monel, 20# Alloys, 4A, 5A, C95800, C95500, A105, F304, F304L, F316, F316L, LF1, LF2, LF3, LF9, F51, F53, F11, F22, etc.
Seal Material: PTFE, METAL SEAT
Connection Type: Flanged, Butt Welded, Socket Welded, NPT
Operation: Handwheel, gear operated, pneumatic, motorized
Face to Face Dimension: ASME B16.10
Flange End Dimension: ASME B16.5
Butt Welded Dimension: ASME B16.25
Design and Manufacture: API 6D
Test Standard: API 598, API 607, API 6FA, ISO 15848-1-2
2.Features

A typical type of Lubricated Plug Valve; oil filling compensation seal.

Plug cone is installed upside down, so that the plug body and the valve sealing surface can be better sealed.

The use of oil lubrication can properly reduce the opening and closing torque, which is easier to open and close.

Compact structure, reliable sealing, excellent function.

Under high temperature conditions, the thermal expansion of the plug can be absorbed through its lifting and lowering to avoid the sealing pair being wedged.

Applicable industries: widely used in petroleum, chemical, pharmaceutical, chemical fertilizer, electric power, and other industries.

3.FAQ
What is a ballcentric plug valve?

A ballcentric plug valve is a type of plug valve that combines the features of a plug valve and a ball valve. It incorporates a spherical or ball-shaped plug with a contoured seat, creating a sealing mechanism that provides reliable shut-off and flow control.

Here are some key characteristics and features of a ballcentric plug valve:

Plug Design: The plug in a ballcentric plug valve is spherical or ball-shaped, similar to the ball valve. This design allows for 360-degree rotation of the plug, providing versatile flow control options, Ball Valve Factory.

Sealing Mechanism: The spherical plug seats against a contoured seat within the valve body. When the plug is rotated, it creates a sealing surface between the plug and seat, ensuring a tight shut-off and minimal leakage.

Flow Control: The rotation of the ballcentric plug allows for precise flow control. It can provide throttling, diverting, and shut-off capabilities, making it suitable for various applications.

Self-Cleaning: The design of the ballcentric plug valve allows for self-cleaning action during operation. As the plug rotates, any debris or particles in the flow stream are pushed away from the seating area, minimizing the risk of clogging or obstruction.

Low Torque Operation: The ballcentric plug valve design typically requires lower torque for operation compared to traditional plug valves. This results in easier actuation and reduced wear on the valve components, Gate Valve Wholesale.

Wide Range of Applications: Ballcentric plug valves are suitable for a wide range of applications, including process industries, oil and gas, petrochemical, and pipelines. They can handle various fluids, including slurry, abrasive media, high temperatures, and high-pressure conditions.

It's important to note that the specific design and features of a ballcentric plug valve can vary between manufacturers. Always refer to the manufacturer's documentation and specifications for detailed information about a particular ballcentric plug valve, Bronze Valve Supplier.

 

What is a non-lubricated plug valve?

A non-lubricated plug valve, also known as a lubrication-free plug valve, is a type of plug valve that operates without the need for external lubrication. Unlike traditional plug valves, which often require regular lubrication to ensure smooth operation and prevent wear, non-lubricated plug valves are designed to operate effectively without the use of lubricants.

Here are some key features and characteristics of non-lubricated plug valves:

Self-Lubricating Design: Non-lubricated plug valves employ innovative materials and designs that reduce friction and provide inherent lubrication during operation. This eliminates the need for external lubrication, making them more convenient and potentially reducing maintenance requirements, Check Valve Factory.

Bearing and Sealing Materials: Non-lubricated plug valves often incorporate advanced bearing materials, such as self-lubricating polymers or reinforced composites, that offer low-friction properties and extended service life. Additionally, the sealing materials used in these valves are selected to provide effective sealing without the reliance on lubricants.

Reduced Maintenance: Non-lubricated plug valves can offer significant benefits in terms of reduced maintenance requirements. Without the need for regular lubrication, maintenance intervals can be extended, reducing downtime and associated costs, Wholesale Globe Valve.

Wide Range of Applications: Non-lubricated plug valves are suitable for various applications and industries, including chemical processing, pharmaceuticals, food and beverage, and water treatment. They can handle different fluids, including corrosive, abrasive, and high-temperature media.

Environmental Considerations: Since non-lubricated plug valves eliminate the need for external lubrication, they can contribute to improved environmental sustainability. There is a reduced risk of lubricant leakage or contamination, which is particularly important in industries with strict environmental regulations.

It's important to note that while non-lubricated plug valves offer advantages in terms of reduced maintenance and potential environmental benefits, their design and performance can vary between manufacturers. It is advisable to consult the manufacturer's documentation and specifications for detailed information on a specific non-lubricated plug valve model, Butterfly Valve Factory.

What is a sleeve type plug valve?

A sleeve type plug valve is a specific design of plug valve that utilizes a flexible sleeve or lining as the sealing element. It is also commonly known as a lined plug valve. The sleeve or lining is typically made of materials such as rubber, elastomers, or PTFE (polytetrafluoroethylene) and covers the plug, providing a reliable seal.

Here are some key features and characteristics of a sleeve type plug valve:

Sealing Mechanism: The flexible sleeve or lining acts as the sealing element of the valve. When the plug is rotated, the sleeve compresses against the valve body or seat, forming a tight seal to prevent leakage.

Full Port Design: Sleeve type plug valves are often designed with a full port, meaning the inside diameter of the valve is the same as the pipe's diameter. This allows for unobstructed flow and reduces pressure drop.

Bi-Directional Flow: Sleeve type plug valves typically offer bi-directional flow capability. They can handle flow in both directions without compromising the sealing performance.

Corrosion and Abrasion Resistance: The sleeve or lining material used in sleeve type plug valves is selected to provide excellent resistance to corrosion and abrasion. This makes them suitable for handling corrosive or abrasive fluids.

Easy Maintenance: Sleeve type plug valves are known for their relatively simple construction and ease of maintenance. If the sleeve becomes worn or damaged, it can be easily replaced without requiring the entire valve to be disassembled.

Wide Range of Applications: Sleeve type plug valves find application in various industries, including chemical processing, water treatment, pharmaceuticals, and food and beverage. They can handle different fluids, including slurries, corrosive liquids, and gases, Plug Valve Factory.

It's important to note that the specific design and materials used in sleeve type plug valves may vary between manufacturers. Always consult the manufacturer's documentation and specifications for detailed information on a particular sleeve type plug valve model.

What is a lift stem type plug valve?

A lift stem type plug valve, also known as a piston lift plug valve, is a specific design of plug valve that utilizes a lift stem mechanism to control the opening and closing of the valve. This type of plug valve is commonly used in applications where precise throttling or flow control is required.

Here are some key features and characteristics of a lift stem type plug valve:

Plug Design: The plug in a lift stem type plug valve is typically cylindrical or conical in shape. It is attached to a stem that moves in a linear or vertical direction.

Lift Stem Mechanism: The lift stem mechanism is responsible for raising or lowering the plug to control the flow of fluid. By rotating the stem or actuating a handwheel, the plug is lifted or lowered, allowing for precise flow control.

Sealing Mechanism: Lift stem type plug valves commonly employ metal-to-metal sealing between the plug and the valve body or seat. This sealing mechanism ensures tight shut-off and minimizes the risk of leakage.

Flow Control: Lift stem plug valves offer excellent flow control capabilities. The lift stem allows for precise adjustment of the plug position, enabling throttling and regulating the flow rate through the valve.

Versatility: Lift stem plug valves can handle a wide range of fluids, including liquids, gases, and slurries. They are used in various industries and applications, such as oil and gas, petrochemical, refining, and power generation.

Maintenance: Lift stem plug valves typically require regular maintenance to ensure smooth operation and prevent wear. Lubrication of the stem and other moving parts may be necessary.

It's important to note that the specific design and configuration of lift stem plug valves can vary between manufacturers and applications. Always refer to the manufacturer's documentation and specifications for detailed information on a particular lift stem type plug valve model.

What is the seat material of the plug valve?

The seat material of a plug valve can vary depending on the specific application, operating conditions, and the type of plug valve. The seat is the component of the valve that comes in contact with the plug and provides the sealing mechanism.

Common seat materials used in plug valves include:

Metal Seats: Plug valves designed for high-temperature and high-pressure applications often feature metal seats. The seat material can be stainless steel, carbon steel, or other alloys that offer excellent resistance to corrosion, erosion, and wear.

Soft Seats: For applications that require bubble-tight shut-off and good sealing performance, plug valves may have soft seats made of materials such as elastomers (e.g., Nitrile, EPDM, Viton) or Teflon (PTFE). Soft seats provide effective sealing, even with slight irregularities on the plug or seat surfaces.

Composite Seats: Some plug valves utilize composite or laminated seats, which combine the benefits of both metal and soft seats. These seats may have a metal core for structural integrity and a layer of soft material for enhanced sealing.

The choice of seat material depends on factors such as the fluid being handled (corrosive, abrasive, etc.), temperature, pressure, and compatibility with the plug material. It is essential to consider the specific requirements of the application and consult the valve manufacturer's recommendations for selecting the appropriate seat material.

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