Gear Operated Gate Valve

Gear Operated Gate Valve

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1.Specification
Size: 2"-68"
Pressure: 150LB-2500LB
Body Material: WCB, WC6, WC9, CF8, CF8M, CF3, CF3M, CN7M, LC1, LC2, LC3, LCB, LCC, Monel, 20# Alloys, 4A, 5A, C95800, C95500, A105, F304, F304L, F316, F316L, LF1, LF2, LF3, LF9, F51, F53, F11, F22, etc.
Seal Material: STELLITE, 13Cr, SS304, SS316, etc.
Connection Type: Flanged, Butt Welded, Socket Welded, NPT
Operation: Gear operated
Face to Face Dimension: ASME B16.10
Flange End Dimension: ASME B16.5
Butt Welded Dimension: ASME B16.25
Design and Manufacture: API 600
Test Standard: API 598, API 624, API 6FA, ISO 15848-1-2
2.Features

Generally equip gear instead of handwheel for valves that with big torque

Position indicator can be installed to know the position of valve opening and closing

Bi-directional, smooth flow path, small fluid resistance

Metal seated design and fire-safe design

Medium and large diameter is with rolling bearing, which can be switched flexibly and opened and closed easily.

The sealing surface of wedge and seat is made of iron-based alloy overlay welding or stellite cobalt-based hard alloy overlay welding, which is wear resistant, corrosion resistant, and high
temperature resistant, and has long service life.

The stem is quenched, tempered and surface nitrided, which has good corrosion resistance and abrasion resistance

3.FAQ
How To Repack a Gate Valve Stem?

To repack a gate valve stem, follow these steps:

Shut off the valve - Before starting any maintenance work, shut off the valve, and relieve any pressure in the pipeline, gate valve manufacture.

Remove the handle - Use a wrench to remove the handle or nut on top of the valve stem.
Remove the packing gland - The packing gland is usually located just below the handle or nut. Loosen and remove the gland using a wrench or pliers.
Remove the old packing material - Take out the old packing material from the valve stem using a screwdriver or a pick, ball valve manufacture.
Cut new packing material - Cut the new packing material into the appropriate length with a sharp knife or scissors. It's recommended to use graphite-impregnated packing material for better lubrication and durability.
Wrap the new packing material - Wrap the new packing material around the valve stem, making sure it is snug but not too tight.
Reinstall the packing gland - Put the packing gland back onto the valve stem and tighten it with a wrench or pliers until snug.
Replace the handle - Reattach the handle or nut to the top of the valve stem and tighten it with a wrench.
Test the valve - Turn the valve on and check for any leaks around the packing gland. If there are no leaks, the valve has been successfully repacked.
It's important to note that proper packing of the valve stem is crucial to maintain a tight seal and prevent leaks. It's recommended to repack the valve stem periodically and inspect it regularly to ensure proper operation.

Are There Different Size Gate Valves?

Yes, there are different sizes of gate valves available in the market. Gate valves are used to control the flow of fluids in a pipeline by opening or closing the gate which is placed perpendicular to the flow path. The size of the gate valve is determined by the diameter of the pipe it is intended to be used with.

Gate valves are available in various sizes, ranging from small valves with a diameter of a few millimeters to very large valves with a diameter of several meters. The most commonly used sizes for industrial applications are between 1/2 inch and 24 inches in diameter, bronze valve.

Larger gate valves are typically used in applications where the flow rate is high, and the pressure is high. They are also commonly used in industries such as oil and gas, chemical processing, and power generation, where large volumes of fluids need to be controlled. Smaller gate valves are often used in laboratory and medical settings or in residential plumbing systems.

How to Repair a Gate Valve Stem?

To repair a gate valve stem, follow these steps:

Shut off the valve - Before starting any maintenance work, shut off the valve, and relieve any pressure in the pipeline, api 6d ball valve.
Remove the handle - Use a wrench to remove the handle or nut on top of the valve stem.
Inspect the stem for damage - Examine the valve stem for any signs of damage such as cracks, corrosion, or wear. If the stem is damaged beyond repair, it may need to be replaced.
Remove the packing gland - The packing gland is usually located just below the handle or nut. Loosen and remove the gland using a wrench or pliers.
Replace the stem - If the stem is damaged beyond repair, use a pipe cutter or saw to cut out the damaged section of the stem. Then, replace the removed section with a new stem section that matches the original dimensions.
Clean and lubricate - Use a wire brush to clean the stem and apply a coat of lubricant to ensure smooth operation.
Reinstall the packing gland - Put the packing gland back onto the valve stem and tighten it with a wrench or pliers until snug.
Replace the handle - Reattach the handle or nut to the top of the valve stem and tighten it with a wrench, forged ball valve.
Test the valve - Turn the valve on and check for any leaks around the packing gland. If there are no leaks and the valve operates smoothly, the repair has been successful.
It's important to note that gate valves can vary in design and complexity, so the steps for repairing a gate valve stem may differ depending on the specific valve. It's also recommended to seek the assistance of a professional if you're unsure about how to repair a gate valve stem.

What Does Seat Mean On a Gate Valve?

The term "seat" on a gate valve refers to the sealing surface where the gate comes into contact with the valve body. The seat is typically an integral part of the valve body casting and provides a sealing surface against which the gate makes contact when it closes, carbon steel gate valves.
The quality of the seat is crucial to ensure a tight seal between the gate and the valve body, preventing any leakage of fluid through the pipeline. The seat should be made of a material that is durable, resistant to corrosion, and able to withstand the pressure and temperature of the fluid being transported.
Some gate valves have replaceable seats that can be removed and replaced if they become worn or damaged, while others have non-replaceable seats that require the entire valve body to be replaced if the seat becomes damaged, high temperature gate valves.
Overall, the seat is an essential component of a gate valve as it provides a tight seal to prevent fluid leaks and ensures the proper functioning of the valve.

What Does Gate Valve Do?

A gate valve is a type of valve that controls the flow of fluids in various industrial applications. The main function of a gate valve is to regulate, start, or stop the flow of fluid through a pipeline.
The gate within the valve slides up and down to control the flow of fluid, allowing it to pass through when the valve is open or blocking it when the valve is closed. This makes gate valves ideal for use in situations where precise regulation of fluid flow is required.
Gate valves can also be used to control the direction of fluid flow, allowing it to flow in one direction but not in the opposite direction. Additionally, gate valves are known for their ability to provide a tight seal against the valve body when closed, preventing any leakage of fluid through the pipeline.
Overall, gate valves are essential components in various industries due to their versatility, reliability, and ability to regulate, control, and shut off the flow of fluids in a variety of applications.

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